Processes & Capabilities

Process	Initial Tooling Cost	Tooling Material	Time to Market
Pressure Forming	$$	Aluminum	Weeks
Vacuum Forming	$	Aluminum	Weeks
Injection Molding	$$$$	Steel or Aluminum	Months
Structural Foam	$$$	Steel or Aluminum	Months
Sheet Metal Fabrication	N/A	N/A	Weeks
Fiberglass	$	Wood / Epoxy	Weeks
Rotational Molding	$	Aluminum	Weeks
Blow Molding	$$$	Steel or Aluminum	Months
Process	Material Options	Part Detail	Volumes
Pressure Forming	Several	Tool Surface Only	Low-Mid-High
Vacuum Forming	Several	Tool Surface Only	Mid-High
Injection Molding	Several	Two Sides	High
Structural Foam	Several	Two Sides	High
Sheet Metal Fabrication	Few	Two Sides	Mid-High
Fiberglass	Few	One Side	Low-Mid
Rotational Molding	Few	Two Sides/Hollow	Low-Mid
Blow Molding	Several	Two Sides/Hollow	Mid-High

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